Product Overview & Core Features of LC2 Flat Top Chain
The LC2 flat top chain is a modular hinge-type conveyor chain engineered for stable transport of packaged goods, containers, and industrial components. The flat top surface provides continuous product support across the full belt width. Individual modules interlock via hinge rods, allowing width customization and targeted section replacement. Injection-molded from acetal (POM) or polypropylene (PP), the chain operates without external lubrication and supports clean production environments.
Material Construction & Wear Properties
Chain modules are injection-molded from acetal (POM) or polypropylene (PP) resin, with stainless steel or polymer hinge rods connecting adjacent modules. Acetal material provides low friction surface properties and resistance to repeated flexing. Polypropylene is available for applications requiring higher chemical resistance or lower temperature tolerance. Stainless steel hinge rods provide structural strength for loaded conveyor sections. FDA-compliant material grades are available for food and pharmaceutical production lines.
The flat top design delivers 100 percent product contact area, which supports small-footprint containers such as vials, cans, and pouches without tipping during transport and accumulation. The chain operates at speeds up to 50 m/min in single-file configurations. Tensile strength reaches 2200 N, with allowable tension calculated at a safety factor of 12 times. Full load operating speed varies by chain width and pitch configuration as specified in the parameter table. Pitch deviation is controlled within ±0.25 mm across the belt length.
Hygiene & Maintenance Design
The smooth, non-porous module surface resists particle adhesion and supports cleaning with water, steam, or mild detergent solutions. The modular construction allows damaged sections to be replaced individually without removing the entire belt from the conveyor frame, which reduces downtime. Width adjustment is possible by adding or removing side modules in standard pitch increments. The chain runs without external lubrication, eliminating oil contamination risks in regulated production environments.
Technical Specifications of LC2 Flat Top Chain
Parameter | Specification |
Pitch | 25.4 / 38.1 mm |
Flat Width | 82 / 140 / 300 mm (max 500 mm customizable) |
Bend X-Length | 230/300, 320, 400, 460 |
Track Length (400-450 series) | 450, 600, 640, 800 |
Track Length (800-810 series) | 800, 850, 900, 1040 |
Full Load Speed | 0.25 / 0.35 / 0.75 / 0.81 |
Standard Speed | 0.5 m/s |
Tensile Strength | 2200 N |
Working Temperature | -10 - +60 °C |
Frequency | 50 / 60 Hz |
Motor Installation Position | Clockwise (CW), Anticlockwise (ACW) |
Motor Position Parameter | R, L |
Standard Motor Power | 0.12 kW |
Suggested Motor Power | 0.2, 0.3, 0.37 kW |
Controller Options | 200W, 200W × 60W |
Left Corresponding LA Value (L4/L6/L8/L10/L12) | 340, 500, 660, 820, 1000 |
Note: Operating speed at full load shall not exceed the values listed above. Pitch deviation tolerance is ±0.25 mm maximum. V-guide wheels do not affect conveying speed.
Customization & Procurement Details for LC2 Flat Top Chain
Available Customization Options
Chain width is configurable in pitch increments up to a maximum of 500 mm. Curve segments, incline sections, and side guard modules can be specified to match line layout requirements. Material selection includes standard acetal, FDA-grade acetal, polypropylene, anti-static, and conductive formulations. Hinge rod material can be specified as stainless steel or polymer based on application requirements. Custom color options are available for volume orders.
Lead Time & Packaging Specifications
Standard module quantities ship within 5-7 business days after order confirmation. Custom-width assemblies and full belt fabrications require 15-17 business days. Components are packed in cardboard cartons with protective separation. Complete conveyor system orders are packaged in custom wooden crates for transit protection. All lead times are stated in business days and exclude public holidays. Delivery duration varies by carrier service and destination location.
FAQ About LC2 Flat Top Chain
Can individual modules be replaced without removing the entire belt?
Yes, the modular hinge design allows damaged sections to be removed and replaced by disconnecting the hinge rods at the affected area. This reduces maintenance downtime compared to solid belt designs that require full removal for repairs.
What width configurations are available for the LC2 chain?
Standard widths are 82 mm, 140 mm, and 300 mm. Custom widths can be manufactured up to 500 mm by adding or removing side modules in standard pitch increments. Technical support is available to calculate the appropriate width for specific product dimensions.
Is the LC2 chain suitable for washdown environments?
The smooth module surface and open hinge design support regular cleaning with water and mild detergents. FDA-compliant material grades are specified for food and pharmaceutical applications requiring frequent washdown procedures. Material selection should be confirmed based on the specific cleaning chemicals used in the facility.
